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St. Charles Community College
4601 Mid Rivers Mall Drive
Cottleville, MO 63376 | 636-922-8000
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Introduction to Lean Manufacturing
President's Certificate

Participants who complete all six modules of the Introduction to Lean Manufacturing will be awarded the President's Certificate. This award signifies that participants have dedicated themselves to extensive training on this vital topic that will promote smarter business
practices and an improved bottom line.

MODULE ONE:The Basics of Lean Manufacturing and Waste Elimination; Structuring the Lean Implementation; Performance Measures for the Lean Enterprise
Instructor: John Jennings
A basic introduction to the concept of waste elimination and lean manufacturing. The basic lean tools and their use will be discussed. Preparing the organization for the lean manufacturing implementation, and selection of appropriate metrics will be covered.
CDV 830-80 Length: 8 hours, .8 CEUs Fee: $120
Time: 8 a.m.-5 p.m. Date:May 1 Location: SSB 1203
MODULE TWO: Using Value Stream Mapping to Design the Lean System
Instructor: John Jennings

The basic process of value stream mapping will be introduced through the use of a case study. Participants will learn how to document the current state and how to identify and quantify waste in the current state. Participants learn to apply lean principles to identify the improvements that will be made during the lean implementation, and what their impact will be. 

Participants will be formed into teams with each team expected to create a Value Stream Map as a class project. They will be expected to create a current state map, a future state map and to create an implementation plan.
CDV 831-80 Length: 8 hours, .8 CEUs Fee: $120
Time: 8 a.m.-5 p.m. Date:May 8 Location: PDR, SC

MODULE THREE: “Kaizen”, 5S, & Visual Control Concepts

Instructor: John Jennings
Participants will learn to create an implementation plan from the Value Stream Map. Teams will present to the class the project they have selected for Value Stream Mapping. Participants will be introduced to the role of the kaizen facilitator. The basics of "5S" and visual controls will be introduced.
CDV 832-80 Length: 16 hours, 1.6 CEUs Fee: $240
Time: 8 a.m.-5 p.m. Date: May 15 & 16 Location: SC 209
MODULE FOUR: Cellular Flow Concepts
Instructor: John Jennings
Participants will be introduced to the concepts of one piece flow in this 1½ day course. The structure of a Cellular Kaizen event will be introduced. Participants will learn how to implement one-piece flow and implement manufacturing cells. The basics of implementing standard work will be introduced.
CDV 833-80 Length: 12 hours, 1.2 CEUs Fee: $180
Time: 8 a.m.-5 p.m. Date: May 22 and Location: PDR, SC
Time: 8 a.m.-noon Date: May 23 Location: PDR, SC
MODULE FIVE: Pull/Kan Ban Concepts
Instructor: John Jennings

Participants will be introduced to pull concepts. The difference between "pull" and "push" will be demonstrated. Participants will learn how to determine when to use Kanban, and how to implement it.

Participants will be evaluated to determine how well they understand of the concepts presented in modules 1-5.

CDV 834-80 Length: 8 hours, .8 CEUs Fee: $180
Time: 8 a.m.-5 p.m. Date: June 1 Location: SC 209
MODULE SIX: Present Final Kaizen Events And Plant Improvement Activities
Instructor: John Jennings

Participants will present their Value Stream Maps and implementation plans to the class.

CDV 835-80 Length: 4 hours, .4 CEUs Fee: $60
Time: 8 a.m.-noon Date: June 25 Location: PDR, SC

Quality Improvement | Lean Manufacturing | Course Schedule